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KopplISS
Pipe-freezing jacket fitted around an angled pipe in a plant

Non-intrusive isolation

Pipe Freezing 101: Isolating Liquid-Filled Systems

What an ice plug does, how it is monitored, and what project conditions need review before freezing begins.

Services 101

Every line needs its own plan.

This overview describes the method. Koppl reviews the line conditions and required work before selecting equipment and procedures.

Discuss your project

The core principle

Pipe freezing cools the liquid inside a pipe until a controlled ice plug forms. The plug adheres to the pipe wall and creates temporary isolation for downstream modifications or repairs.

The freezing chamber

A chamber is fitted and sealed around the selected pipe location. Liquid nitrogen is introduced into that controlled space. Electronic sensors and visual frost lines help the field crew monitor plug formation.

Managing trapped pressure

Freezing work must account for system geometry and dead ends. Bleed-off points and system monitoring help manage the pressure condition around the forming plug and verify the downstream work zone.

Returning the system

After the planned work is complete, injection hoses, sensors, and the chamber are removed. The plug thaws and the piping returns to its original physical configuration.

What to send Koppl

Share the pipe size, material, wall thickness if known, operating pressure and temperature, media, line location, access, timing, and the work that needs to happen. Include current photographs and drawings.

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Services 101

Related service overviews.

Start with what you know

Talk to Koppl about your line.

Share the line conditions and work you need completed. Koppl's crew can help identify the next step.